Selected work

Helix

Control software for a production line that cannot stop.

SectorManufacturing
Year2024
Duration14 months
Helix
The challenge

A line running on control software nobody could safely modify, documented in a language two of the original engineers still spoke.

Our approach

We rebuilt the control layer with deterministic timing guarantees, traceable requirements and a test rig that reproduces the line in software — so a change can be proven before it reaches the floor.

The outcome

Changes that used to take a shutdown now take a deployment window, with an audit trail an inspector can follow.

Helix — 1
Helix — 2
Results
99.98%line availability
−73%time to validate a change
100%requirements traceable to tests

Note: the case studies below are placeholder entries used while the real portfolio is being prepared. Names are internal codenames and figures are illustrative.

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